BMW Wheel Specialist | 50+ in Production | Class A | Alias & ICEM Surf

sirchulle
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Wheel Design & DFM Review
Expert review of an existing wheel concept or CAD from a BMW Group-trained perspective. Covers visual logic, manufacturability, draft angles, brake clearance, and early engineering risks — assessed against real OEM production standards. Ideal for go/no-go decisions before committing to deeper development.

5 delivery

1 revisions

Wheel CAS & Class A Surfacing
Hands-on wheel engineering covering CAS development, polymodelling clean-up, and Class A surfacing to BMW Group internal review standards. Delivers manufacturable geometry with correct draft angles, brake integration, and production-ready CAD aligned with Tier-1 supplier handover expectations.

14 delivery

2 revisions

Full OEM Wheel Programme
Complete wheel development from concept to production-ready Class A data. Covers full design, CAS, Class A loops, FEA-aware geometry, supplier CAD correction, and final OEM-level validation. Based on the real BMW Group development process. Output is sign-off ready — not conceptual styling.

30 delivery

3 revisions


Add-ons:

Additional revisions (each)

$400

custom work
Request customized services

If this service doesn’t quite match your needs, reach out for a custom quote. Discuss pricing and deadlines to design a project just for you.

About this service

50+ wheels in production on BMW Group vehicles. 15 years. 100+ designs taken through the full development cycle.

I deliver complete automotive wheel design and engineering — covering the entire development process from early design and CAS, through Class A surfacing, engineering coordination, supplier CAD refinement, and final OEM-level validation.

This service is built on real production programmes for BMW Group, where wheel development is governed by strict internal guidelines, validation protocols, and cross-disciplinary sign-off processes. I work at the intersection of design, engineering, manufacturing, and validation — ensuring wheels are not only visually refined, but structurally correct, manufacturable, aerodynamically considered, and compliant with OEM expectations.

WHAT THIS COVERS:
→ Early design concept and CAS surfacing
→ Class A surface development in Alias Studio Tools & ICEM Surf — 4 internal loops
→ Engineering coordination — FEA interpretation, brake cooling, airflow, crash behaviour awareness
→ Supplier CAD refinement — rebuilding supplier geometry to production Class A standard
→ Final OEM-level polishing and validation
→ Full DFM — cast, forged, and flow-formed manufacturing processes
→ Cross-disciplinary sign-off readiness

THIS SERVICE IS NOT CONCEPTUAL STYLING.
Every deliverable is production-ready, OEM-validated, and manufacturable. If you need a wheel that looks good on a mood board, this is not the right service. If you need a wheel that passes... read more
50+ wheels in production on BMW Group vehicles. 15 years. 100+ designs taken through the full development cycle.

I deliver complete automotive wheel design and engineering — covering the entire development process from early design and CAS, through Class A surfacing, engineering coordination, supplier CAD refinement, and final OEM-level validation.

This service is built on real production programmes for BMW Group, where wheel development is governed by strict internal guidelines, validation protocols, and cross-disciplinary sign-off processes. I work at the intersection of design, engineering, manufacturing, and validation — ensuring wheels are not only visually refined, but structurally correct, manufacturable, aerodynamically considered, and compliant with OEM expectations.

WHAT THIS COVERS:
→ Early design concept and CAS surfacing
→ Class A surface development in Alias Studio Tools & ICEM Surf — 4 internal loops
→ Engineering coordination — FEA interpretation, brake cooling, airflow, crash behaviour awareness
→ Supplier CAD refinement — rebuilding supplier geometry to production Class A standard
→ Final OEM-level polishing and validation
→ Full DFM — cast, forged, and flow-formed manufacturing processes
→ Cross-disciplinary sign-off readiness

THIS SERVICE IS NOT CONCEPTUAL STYLING.
Every deliverable is production-ready, OEM-validated, and manufacturable. If you need a wheel that looks good on a mood board, this is not the right service. If you need a wheel that passes BMW-level engineering sign-off, it is.

WHO THIS IS FOR:
OEMs · Tier-1 / Tier-2 suppliers · Performance vehicle programmes · Special-purpose and military applications requiring production-ready wheel solutions

Currently active: Rolls-Royce wheel programme (BMW Group) — in development.

Portfolio: Full portfolio and process documentation available in my CADcrowd profile. read less
50+ wheels in production on BMW Group vehicles. 15 years. 100+ designs taken through the full development cycle.

I deliver complete automotive wheel design and engineering — covering the entire development process from early design and CAS, through Class A surfacing, engineering coordination, supplier CAD refinement, and final OEM-level validation.

This service is built on real production progra... read more
50+ wheels in production on BMW Group vehicles. 15 years. 100+ designs taken through the full development cycle.

I deliver complete automotive wheel design and engineering — covering the entire development process from early design and CAS, through Class A surfacing, engineering coordination, supplier CAD refinement, and final OEM-level validation.

This service is built on real production programmes for BMW Group, where wheel development is governed by strict internal guidelines, validation protocols, and cross-disciplinary sign-off processes. I work at the intersection of design, engineering, manufacturing, and validation — ensuring wheels are not only visually refined, but structurally correct, manufacturable, aerodynamically considered, and compliant with OEM expectations.

WHAT THIS COVERS:
→ Early design concept and CAS surfacing
→ Class A surface development in Alias Studio Tools & ICEM Surf — 4 internal loops
→ Engineering coordination — FEA interpretation, brake cooling, airflow, crash behaviour awareness
→ Supplier CAD refinement — rebuilding supplier geometry to production Class A standard
→ Final OEM-level polishing and validation
→ Full DFM — cast, forged, and flow-formed manufacturing processes
→ Cross-disciplinary sign-off readiness

THIS SERVICE IS NOT CONCEPTUAL STYLING.
Every deliverable is production-ready, OEM-validated, and manufacturable. If you need a wheel that looks good on a mood board, this is not the right service. If you need a wheel that passes BMW-level engineering sign-off, it is.

WHO THIS IS FOR:
OEMs · Tier-1 / Tier-2 suppliers · Performance vehicle programmes · Special-purpose and military applications requiring production-ready wheel solutions

Currently active: Rolls-Royce wheel programme (BMW Group) — in development.

Portfolio: Full portfolio and process documentation available in my CADcrowd profile. read less

Service offer categories

Automotive Design FEA Finite Element Analysis DFM Services

Software & skills

Autodesk Alias Surface Automotive Engineering Class-A Surfacing Design for Fabrication Manufacturability Analysis Manufacturing Production-Ready Design +4 more

This service includes

Service tiers Simple $1,200 Standard $3,500 Advanced $7,500
Summary Wheel Design & DFM Review Wheel CAS & Class A Surfacing Full OEM Wheel Programme
Details Expert review of an existing wheel concept or CAD from a BMW Group-trained perspective. Covers visual logic, manufacturability, draft angles, brake clearance, and early engineering risks — assessed against real OEM production standards. Ideal for go/no-go decisions before committing to deeper development. Hands-on wheel engineering covering CAS development, polymodelling clean-up, and Class A surfacing to BMW Group internal review standards. Delivers manufacturable geometry with correct draft angles, brake integration, and production-ready CAD aligned with Tier-1 supplier handover expectations. Complete wheel development from concept to production-ready Class A data. Covers full design, CAS, Class A loops, FEA-aware geometry, supplier CAD correction, and final OEM-level validation. Based on the real BMW Group development process. Output is sign-off ready — not conceptual styling.
Delivery time 5 days 14 days 30 days
Number of revisions 1 2 3
sirchulle
★ 5.0 (1)
Top Designer Top designer
Cacak, Serbia – 6:55 p.m. local time

Member since
January 2019
Languages
English, Serbian, Croatian, English, German
Avg. response time
1 hour

Automotive Wheel & Class-A Specialist | BMW Group Production | CAD · Surfacing · DFM

My background is in automotive surface engineering, with a long-term focus on wheel design for BMW Group production programmes. Over the years I have taken a significant number of wheel designs through the complete development cycle — from early concept and CAS through Class A surfacing, engineering coordination, and production-ready handover.

This work was carried out against BMW internal develo... read more

Questions and answers

Both. Over 15 years with BMW Group I have handled every stage — from early concept and CAS through to late-stage supplier CAD correction and final Class A polishing. I can enter a programme at any point and deliver to OEM production standard.

No. In BMW Group wheel programmes, design and engineering are inseparable. My work includes FEA-driven geometry iteration, manufacturing constraints, brake clearance, cooling airflow, and OEM validation logic — all resolved within the surface, not handed off to someone else.

Yes — and this is one of the most demanding parts of the entire wheel development cycle. Supplier CAD is typically poor in surface quality. I rebuild it to Class A standard while preserving all approved engineering geometry, offset, mounting face, and tooling constraints. This is the final loop before production sign-off and leaves no room for error. I have done this for BMW Group production programmes repeatedly over 15 years.

Yes — not similar to OEM standards, but the actual BMW Group wheel development process itself. This includes internal design review loops, cross-disciplinary engineering sign-off, supplier coordination protocols, and final production validation. I have navigated this process from first sketch to production release on over 50 wheels. I understand not just what is required, but why each requirement exists.

Absolutely. All BMW Group wheel programmes I have worked on are NDA-protected, and I have maintained that confidentiality throughout 15 years without exception. I am fully comfortable signing client NDAs before any project discussion begins.
Request a service

Wheel Design & DFM Review
Expert review of an existing wheel concept or CAD from a BMW Group-trained perspective. Covers visual logic, manufacturability, draft angles, brake clearance, and early engineering risks — assessed against real OEM production standards. Ideal for go/no-go decisions before committing to deeper development.

5 delivery

1 revisions

Wheel CAS & Class A Surfacing
Hands-on wheel engineering covering CAS development, polymodelling clean-up, and Class A surfacing to BMW Group internal review standards. Delivers manufacturable geometry with correct draft angles, brake integration, and production-ready CAD aligned with Tier-1 supplier handover expectations.

14 delivery

2 revisions

Full OEM Wheel Programme
Complete wheel development from concept to production-ready Class A data. Covers full design, CAS, Class A loops, FEA-aware geometry, supplier CAD correction, and final OEM-level validation. Based on the real BMW Group development process. Output is sign-off ready — not conceptual styling.

30 delivery

3 revisions


Add-ons:

Additional revisions (each)

$400

custom work
Request customized services

If this service doesn’t quite match your needs, reach out for a custom quote. Discuss pricing and deadlines to design a project just for you.

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